Ah, now, You're assuming! Firstly...Yes I know the rod is meant to melt as it is touched on the leading edge of the weld pool, not by the arc Secondly.. No, it's not being melted by the arc - it's nowhere near it, it starts to melt after abot 50mm of going ok. I've tried to keep it in the argon shield, out of the argon shield, moving it well out of the way between dabs etc.....so I'm a bit flummoxed. Now that the weather is a bit less brass monkey I'm going to try a few thing that might help..... Glennyboy
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